Walter’s Alabama underground coking coal production in the southern Appalachian region totalled 6.09 million tons for 2009, up a mere 0.75% from 2008.
For 2009, No. 4 produced 2.72Mt, 15% lower than the previous year, while No. 7 reached 3.37Mt, up 18%.
A longwall move at No. 4 led to a 15% year-on-year fall in production for the December quarter to 605,000t.
No. 7 also lost 31% of output year-on-year for the quarter, producing 749,000t.
Despite the slippage, this output captured the performance of two longwalls for two weeks at No. 7, as the East Expansion longwall started up in mid-December.
Total December quarter production from both operations, which mine the Blue Creek seam, was 1.35Mt, down 25% from the same period a year ago.
The lower production volumes led to the cost per ton at both longwall mines rising by an average of $US15.16/t compared to the last three months of 2008.
Though the December quarter saw output fall, Walter is expecting its two longwall mines to pick up in the current quarter, forecasting a 25-33% improvement to a total of 1.7-1.8Mt of production.
"Our premium hard coking coal business demonstrated its resilience last year, as we produced and sold more of our Blue Creek coal in 2009 than in 2008, despite historic lows in global steel capacity utilization," Walter Energy chief executive officer Victor P Patrick said.
"As we look to 2010, we see significant upside potential as we expect to increase sales to record levels and to achieve record average realized pricing."
Net sales and revenues for Walter were down 35% year-on-year for the December quarter to $263.3 million, with the company blaming lower coking coal and metallurgical coke pricing along with lower sales volumes.
But Walter is tipping 8Mt of coking coal sales in 2010 and also expects to hit record average realized pricing this year based on the current market environment.
The producer is budgeting $110 million of capital expenditure for 2010, including $80 million for maintenance, while last year total capex was $96.3 million, including $23 million in the December quarter as it executed the Mine No. 7 East Expansion.
Walter’s surface mines produced 326,000t in the December quarter, down 10% year-on-year, while they hit 1.23Mt for the year, up 15% from 2008.
The company closed down its coke division’s fiber plant during the quarter.